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Savings Calculator

Savings of Smart Pull Wire System vs. Spools

40 lb. SPOOLS SMART PULL
A. Wire consumption (lbs.) 20,000 20,000
B. Package size (lbs.) 40 850
C. Number of package changes (A ÷ B) 500 23
D. Package change time (min.) 5 5
E. Total downtime for package changes (C x D ÷ 60) 42 hours 2 hours
F. Total cost of stitching station* ($/hr.) $250 $250
G. Total cost of downtime (E x F) $10,500 $500
H. Cost of wire ($1.50 per lb. x A) $30,000 $30,000
I. Total variable costs (G + H) $40,500 $30,500

Total Savings of $10,000 (per 20,000 lbs.)

In order to see your savings you
need just 3 things:

Your current annual wire consumption
Your current spool package
Your current wire pricing/LB

Based on YOUR current cost of wire, we suggest you calculate the savings you will have by switching to Smart Pull Wire System (fill out below).

40 lb. SPOOLS SMART PULL
A. Wire consumption (lbs. or kgs.)
B. Package size (lbs. or kgs.)
C. Number of package changes (A ÷ B)
D. Package change time (min.)
E. Total downtime for package changes (C x D ÷ 60)
F. Total cost of stitching station* ($/hr.)
G. Total cost of downtime (E x F)
H. Cost of wire (price per lb. x A)
I. Total variable costs (G + H)

 

*Labor, overhead, plant and equipment allocation per station

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